Tuesday, March 18, 2008 - 8:30 AM
Convention Center, Second Level, 210 (Ernest N. Morial Convention Center)
08350

Root Cause Failure Analysis, Removal and Mitigation of Iron Sulfide Scale Deposition in the Bruce Produced Water Reinjection Plant

Jonathan J. Wylde, Clariant Oil Services; Alistair W. Duthie, BP Exploration and Operating Company Ltd.

Significant solids were found in the BP Bruce produced water reinjection (PWRI) pipework during routine intrusive work to service the PWRI booster pump. The 6” discharge pipework was found to be 50% choked and the suction pipework 30% choked. Analysis later confirmed this scale to be predominantly composed of mackinawite (iron sulfide) with very minor siderite (iron carbonate) and strontium bearing barite (barium sulfate). An estimated 1.8 mT was removed from one 40 meter run of pipework.

 This paper details the investigations that determined the root cause of the scale deposition and how this led to the conclusion that scale was the result of primary deposition due to bacterial activity in plant vessels. The root cause analysis was then applied to the development of a robust mitigation and removal strategy. Details of the preventative biocide treatments are given and how, due to the complex nature of the plant and tie backs, this had to be closely managed and monitored. The combined approach of physical and chemical removal of the scale forms the majority of this case history because it was an online dissolver treatment that used a novel iron chelating agent, injected at only a few hundred mg/l, to remove the scale deposit. Discovery of this scale, and then the rapid treatment and removal saved the PWRI plant from certain total blockage and shut down.