09083 Application Limits for 110ksi Strength Grade Super 13Cr Steel in CO2 Environments Containing Small Amounts of H2S

Wednesday, March 25, 2009: 2:00 PM
C304 (Georgia World Congress Center)
Masakatsu Ueda , Sumitomo Metal Industries, Ltd. Pipe and Tube company, Wakayama city, Japan
Hideki Takabe , Sumitomo Metal Industries, Ltd., Corporate Research & Development Laborator, Amagasaki, Japan
John W. Martin , BP Exploration, Middlesex, United Kingdom
Perry Ian Nice , StatoilHydro ASA, N4035 Stavanger, Norway
110ksi strength grade-super 13Cr steels have been developed and widely used as an OCTG tubing material for CO2 environments containing small amounts of H2S. However, the application limits are not clear due to the complex interaction of the environmental-related factors, such as chloride concentration, pH and H2S partial pressure, on the sulfide stress cracking and high temperature stress corrosion cracking resistance. A 110ksi strength grade-super 13Cr steel, UNS S41426, was evaluated for it’s SSC resistance in accordance with Method A of NACE TM0177-96. The SSC-resistant domains for 110ksi grade super 13Cr steel are proposed as a function of Cl- concentration, pH and H2S partial pressure. The influence of Cl- concentration was larger for the lower pH or higher H2S partial pressure environments. The SCC resistance was evaluated by the four-point bend beam test technique. The SCC-resistant domain in 0.001MPa H2S environment at 175oC was influenced by Cl- concentration and pH. Super 13Cr steel suffered from SCC at low pH and high Cl- ion concentration even within the SSC-resistant domain.  From these test results, it is suggested that the cracking resistance should be evaluated at the maximum service temperature, as well as at 25oC, when evaluating the application limits for super 13Cr steels.