10349 PREDICTION AND ASSESSMENT OF AMMONIUM BISULFIDE CORROSION UNDER REFINERY SOUR WATER SERVICE CONDITIONS --- PART 2

Wednesday, March 17, 2010: 8:05 AM
217 B (Henry B. Gonzales Convention Center)
Richard J. Horvath*1, Vishal V. Lagad2, Sridhar Srinivasan2, and Russell D. Kane3
(1)Consultant; (2)Honeywell International, Inc.; (3)iCorrosion LLC
This paper summarizes results of Phase II of a joint industry program (JIP) to address ammonium bisulfide corrosion.  This phase of the program was focused on NH3-dominated sour waters typically found in refinery services such as the overhead systems of some sour water stripper (SWS) units.  The Sour Water Phase II JIP extended the initial research work of the Sour Water Phase I JIP, reported in Corrosion 2006 Papers 06576 and 06577, that addressed ammonium bisulfide corrosion in H2S-dominated sour waters.  This Phase II work in NH3-dominated sour waters studied the impact of several process variables including NH4HS concentration, NH3 and H2S partial pressure, temperature, cyanide concentration, and wall shear stress.  Data collected from laboratory tests designed to characterize these process variables were used to develop an updated software model to predict the corrosion rate of six materials evaluated in the program.  Key aspects of the data, parametric behavior, and corrosion response of different materials will be highlighted.